Hybrid Integration of Quantum Cascade Lasers with Germanium-on-Silicon waveguides for Mid-Infrared Sensing Applications

We present a novel scheme for hybrid integration of quantum cascade laser bars with germanium-on-silicon waveguides operating in the mid-infrared. The laser bars are flip-chip bonded onto a germanium-on-silicon target chip without active alignment, acheiving end-fire coupling efficiency of up to 45% (3.5 dB loss) in pulsed operation. Optical power estimates indicate 20-30 mW coupled into the waveguides. The passive alignment approach, combined with a CMOS-compatible photonic integrated circuit fabrication process, offers a scalable pathway to fully integrated mid-infrared photonic systems for sensing, free-space communications, and the realisation of novel light sources.